Mechanical Engineer
Position Overview
At Aurora Flight Sciences, we design, build, and fly advanced aircraft and enabling technologies from concept to reality. We are searching for a talented and self-motivated Mechanical Engineer to help us create the future of flight. Responsibilities will include but not be limited to the following:
Responsibilities
- Perform mechanical design of novel aircraft, small UAS and supporting systems.
- Conduct rapid prototype development, manufacturing, and integration.
- Perform developmental and qualification testing, troubleshooting, and data analysis.
- Collaborate with other engineering disciplines in planning, development, and test of systems to ensure software and hardware performance and compatibility.
- This position is based at Aurora's Manassas, VA location.
Minimum Requirements
- BS in Mechanical Engineering, Aerospace Engineering or other relevant 4-year engineering degree from an accredited university.
- Minimum of two years of experience in aircraft or small UAS development.
- Proficiency with CAD tools including SolidWorks and/or CATIA v5.
- Proficiency with test and data analysis tools such as LabView, MATLAB, Excel, or Python.
- Knowledgeable of all aspects of the aircraft and small UAS development life cycle: mechanical, electrical, software, manufacturing, and test.
- Demonstrated ability to troubleshoot complex problems on the fly while supporting flight test operations.
- Self-motivator with demonstrated performance in a small team environment.
- Able to travel to remote locations for typically 2 weeks at a time approximately 4 times per year.
- Must be a US Citizen and be able to obtain a security clearance.
Preferred Requirements
- Candidates with extracurricular engineering competition experience are strongly encouraged to apply. Submitting a design portfolio is also highly encouraged.
- Experience with metal and/or composites fabrication, assembly and integration.
- Proficiency operating manual and CNC mills and lathes, laser cutters, waterjets and 3D printers.
- Familiar with UAV autopilot software such as PX4 (preferred), or Ardupilot.
- Experience with electromechanical system design and programming.
- R/C pilot with experience in custom aircraft design, build, assembly, and flight operations.
- Holds current FAA Part 107 Certificate.
Physical Requirements
- Ability to lift 35 lbs. occasionally.
Salary Range (Annualized USD)
- Minimum Range: $68,000.00 to $120,000.00
- Maximum Range: $84,000.00 to $150,000.00
Job ID: 473410670
Originally Posted on: 4/15/2025